Control Systems • Controls Services

Troubleshooting & Maintenance

Automated control systems can be tough to troubleshoot. Is it code/logic? ...hardware? ...comms? ...wiring?

When your machine / line is acting up, sometimes you need an extra person to help with any or all of these. AIM's techs can help you narrow it down, diagnose it, and repair it.

T&R: Get It Running

Troubleshooting & recovery

  • Nuisance trips & intermittent faults: chase the real trigger, not the last alarm
  • Comms problems: dropouts, network loops, device timeouts, “works until it doesn’t” behavior
  • I/O & signal issues: bad sensors, noisy signals, miswired points, failing cards, loose terminations
  • Startup failures: sequence problems, permissives, safety circuits, field devices not agreeing
  • HMI issues: screens not updating, tag mapping errors, operator-control weirdness
But how are you going to know our system? We don’t need perfect documentation. We’ll use what you have, talk to the operators and techs, and start narrowing it down—code or hardware, control system or field device. Once we isolate it, we fix the actual cause.

Cntrl Maint: Make It Easier On Yourself

Controls maintenance

We can help with:

  • Documentation cleanup: Panel and system drawing updates, network topographies, I/O lists
  • Backups: verify what’s current, capture it cleanly, and document where it lives
  • Version discipline: stop the “who changed what” guessing game
  • Small fixes with big payoff: comms cleanup, tagging consistency, nuisance alarm reduction

Projects & Modernization

Upgrades, migrations, and integrations—scoped to downtime windows and what your team can support after turnover.

Go to Projects & Modernization

Controls Services

The “what we do” page for PLC/HMI/SCADA and DCS—plus how we engage on support vs projects.

Controls Services

Control Systems

Start here if you’re sorting out what belongs in controls vs panels vs power/wiring.

Control Systems

Intermittent problems can be challenging. We can help you capture the data you need to diagnose and fix those issues that are hard to pinpoint.

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